At this point I would start to question the Power Transformer. Going back to your first post and they had to replace 1 main power filter cap because it was worn is odd. A quality capacitor should still be fine given the relatively young age of the amp and given everything else being OK.
I say this because I own a 2 Channel H 50 watt Combo 1x12. I bought it quickly at one of the PRS Experience and didn’t get to give it a good go there. Once I got it home it worked and still works OK, but has an extreme amount of hiss that it not normal. I too have an electronics background and have built and repair amps. I did some minor checking like tube swapping and some measurements and nothing helped and and everything was good as far as proper voltages. I didn’t want to tear into it much further at the time because of voiding warranty. I already had a Dumble clone I built that covered everything I needed so the PRS amp sort of got ignored. At a following Experience I was able to get Doug Sewell’s attention for a minute or two and told him about the hiss. Even though I could tell he had a hundred other things on his mind he took the time and hinted that there was some caps that were causing problems and seemed to be referring to bypass caps in a certain area, but didn’t go into detail and said to call PTC and would get it straight. I never did send the amp in to PTC.
On another note and more regarding your problem I’m not sure what transformer was used in the Sierra, but at the time they were experimenting with different (what I always understood) to be custom made power transformers by two different companies. Thus the H & C designation on my particular amp model. I have to wonder if they are having a hard time sourcing these transformers now and hoping to solve the issue with easier methods. Just a thought and nothing to it back up. But something is very odd about your situation. Tube amps are not that hard to diagnose and fix as long as you have the knowledge and right parts. I guess this worries me that PRS are not able to handle repairs on these custom and somewhat novel design amps of that time. It makes me sad that they couldn’t make a go of the American made more custom amp line. I have to admit I’m glad I didn’t put the same money into PRS amps as I did their guitars.
The only other question I would ask is are you plugging into the mains power of your house and is the voltage close to correct? I know I have heard in some parts of the country the mains voltage is fluctuating from too much above or two much below ~110 to 120. Like climbing upwards to 130Vac. Mainly I don’t get how it seems to test fine at the repair shop and then immediately fails at home. Of course excluding any form of incompetence which I hope is not the case. I’m definitely interested in hearing the final outcome because I do want to eventually get my PRS amp performing its best.
Sorry for the long post.