]-[@n$0Ma☩!©
Zombie Zero, DFZ
- Joined
- Aug 1, 1985
- Messages
- 7,325
So my brother Shawn gave me this project guitar about 4 months ago. The SE Soapbar 2 had been repainted at the factory but needed to be color-sanded and assembled.
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I wanted to put an SE One pick guard on it but the shape wasn't quite right.

I traced the stock pick guard (in black ink) and started to reshape the contours (in red ink) to cover the neck pickup cavity and fit the guitar.

Once I was sure it could be done, I ordered some raw materials and got to work.

After getting the initial outline cut into the material, I screwed it down to a piece of plywood.

Getting the rough shape was easy enough. The hard part was yet to come.

I used an orbital sander with 80 grit to get the rough edges worked out.

Next came the routing of the edges. The finished product was much less attractive than I was hoping. I should have spent more time smoothing out the silhouette prior to routing.

That said, I got some sand paper, worked out the kinks, and scraped the bevelled edge to a shiny finish. After that, it was time to begin assembly. That meant shielding the pup cavity.

I put a 500k tone pot in the 3-way switch hole and put the volume pot where the tone pot used to be. The original volume pot hole was eliminated.

Click to Enlarge

I wanted to put an SE One pick guard on it but the shape wasn't quite right.

I traced the stock pick guard (in black ink) and started to reshape the contours (in red ink) to cover the neck pickup cavity and fit the guitar.

Once I was sure it could be done, I ordered some raw materials and got to work.

After getting the initial outline cut into the material, I screwed it down to a piece of plywood.

Getting the rough shape was easy enough. The hard part was yet to come.

I used an orbital sander with 80 grit to get the rough edges worked out.

Next came the routing of the edges. The finished product was much less attractive than I was hoping. I should have spent more time smoothing out the silhouette prior to routing.

That said, I got some sand paper, worked out the kinks, and scraped the bevelled edge to a shiny finish. After that, it was time to begin assembly. That meant shielding the pup cavity.

I put a 500k tone pot in the 3-way switch hole and put the volume pot where the tone pot used to be. The original volume pot hole was eliminated.

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